Plasma Surface Treatment Machine

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Description

Plasma Surface Treatment Machine

The equipment is mainly composed of vacuum chamber and high frequency plasma power supply, vacuum system, inflation system, automatic control system and other parts. The basic principle of the work is in a vacuum state, the use of vacuum pumps to vacuum the studio to achieve a vacuum of 0.15-0.3 mbar, and then in the role of high-frequency generator, the gas will be ionized, the formation of plasma (the fourth state of matter), and then the use of plasma on the surface of the workpiece treatment.

  • Plasma system-handing machine
  • It can be used consistently in a manufacturing environment to clean and activate the surface of oddly shaped parts
  • Vacuum chamber

 

FEATURES | Product

The remarkable feature of the plasma state is the high uniformity of the glow discharge, which emits visible light in colors ranging from blue to deep purple depending on the gas, and the material is treated at temperatures close to room temperature. These highly active microparticles interact with the treated surface to obtain a variety of surface modifications such as surface hydrophilicity, water repellency, low friction, high cleanliness, activation, etching, and so on.

  • In semiconductor processing, plasma cleaning is commonly used to prepare a wafer surface prior to wire bonding. Removing contamination (flux) strengthens the bond adhesion, which helps extend device reliability and longevity.
  • In biomedical applications, plasma cleaning is useful for achieving compatibility between synthetic biomaterials and natural tissues. Surface modification minimizes adverse reactions such as inflammation, infection, and thrombosis formation.

 

Parameters | Product

Model

GZ-DZ-PT3000

Size

Machine Size

W1250mm*D1150mm*H2020mm with alarm light)

Weight

550kg

Chamber

Material

Nickel-coated aluminum

Inner cavity size

W500*D600*H500mm

Volume

150L

Shelves

W450*D500, 6 layers

Vacuum System

Vacuum pump output power

dry pump

Vacuum Indicator

1.0×10^5 ~1×10^-1 Pa

Process pressure range

10-100pa

Vacuum extraction time

≤100s

Gas Lines

Process gas type

Argon, Nitrogen, or others

Gas Input

2 inputs, more can be add as requested

RF Generator

RF output power

1000W

RF Frequency

RF 13.56MHZ, power 1000W can be set

Controller

Control

PLC+ 8 inch Interface

Standards

RS485 or RS232 communication or as request

Clean room ready

CE

Applications | Product

  • Wire bond surface preparation on modules.
  • Cleaning before transfer molding on modules or underfilling.
  • Surface treatment for PCB or BGA substrates.
  • Removing contaminants (flux) or sterilizing a surface.
  • Promoting adhesion between two surfaces.
  • Controlling surface tension to achieve either a hydrophobic or hydrophilic surface.
  • Increasing biocompatibility.
  • Improving polymer performance through cross-linking to decrease friction that wears out devices.